Manufacturing Excellence

Operating automated, low-energy digital facilities to ensure scaled capacity, product safety, and strict quality consistency.

Shandong Smart Base

Shandong Xinrui Smart Facility

Our Tai'an City facility represents a total planned investment of 560 Million RMB ($78 Million USD). Phase I was completed in July 2023, introducing a custom 3.6-meter-wide third-generation smart spunlace line.

Our systems feature closed-loop automation, managing fiber ratios, carding speeds, water jet pressure, and drying temperatures in real time. This ensures extreme uniformity and stability in GSM and thickness across multiple production runs.

44M+ Lbs

Annual Capacity

$78M USD

Planned Investment

Xinrui Smart Factory Board
Class 100000 Cleanroom Corridor
Medical Hygiene Standards

Class 100,000 Clean Workshop

For our medical and personal care clients, we operate a dedicated Class 100,000 dust-free cleanroom. The workshop air is circulated through multiple stages of HEPA filtration to maintain strict particle and microbiological limits.

Operators enter through high-velocity air showers, wearing full cleanroom suits, masks, and hairnets. All raw materials and final rolls pass through sanitized airlocks to prevent crossover contamination.

  • HEPA filtered positive-pressure air circulation
  • Double-door air showers for staff entrance
  • Regular microbial monitoring and sanitizing cycles
Quality Management

Strict Six-Stage QA Workflow

Instead of simply declaring high quality, we apply a data-driven testing pipeline to every manufacturing batch from raw fiber arrival to container loading.

1

Incoming Material Inspection

Every shipment of raw Viscose, Polyester, or wood pulp is tested for fiber length, purity, moisture content, and absence of chemical impurities prior to storage.

2

In-Process Control (IPC)

Online scanners monitor web consistency, weight (GSM) distributions, and moisture levels, automatically adjusting carding roll speeds and water pressures in real time.

3

Laboratory Batch Validation

We cut test samples from every roll to verify tensile strengths (MD and CD), absorption speed, liquid retention capacities, and soft tactile handles.

4

Batch Traceability

Each roll is tagged with a unique barcode. This connects the final product to the specific line run, operator shift, fiber batch, and raw material vendor.

5

Final Inspection & Metal Detection

Rolls pass through visual inspection cameras and high-sensitivity needle detectors to ensure zero metal contamination and surface defects prior to wrapping.

6

Continuous Improvement (CAPA)

If any parameter drifts, our Corrective and Preventive Action team runs a root-cause analysis, adjusting digital line controls to prevent repeat anomalies.