Our Custom Development Process

We follow a structured phase-gate methodology to guide product development from initial idea to high-volume commercial production.

1

Requirement Analysis

We collaborate with your engineering and product teams to define technical parameters, performance targets, dimensions, regulatory certifications, and budget boundaries.

2

Material Selection & Blending

Selecting the optimal fiber composition (e.g. Viscose, Bamboo, Polyester, PP, Wood Pulp) and determining web configurations (parallel vs. cross-lapped webs) to hit tensile targets.

3

Sample Development

Our pilot line produces rolls of prototype material, allowing you to test physical handles, absorbency, and convertibility. Typically completed within 5-7 business days.

4

Testing & Validation

Rigorous laboratory testing for weight (GSM), thickness, tensile limit, lint factor, biological compatibility, and converting efficiency on your production lines.

5

Mass Production & Logistics

Upon sample approval, we initiate full-scale production under strict ISO 9001 quality controls, followed by global coordinates shipping, warehousing, and customs clearance.

Fully Customizable Parameters

Tailor every layer of your nonwoven goods to achieve the perfect balance of price, performance, and sustainability.

Fiber Materials

  • Viscose (Plant-Based)
  • Lyocell / Tencel
  • Organic Cotton
  • Natural Bamboo
  • Wood Pulp
  • Polyester (PET) & PP
  • Custom Fiber Blends

Performance

  • Weight: 30 - 150 GSM
  • Thickness & Bulk
  • High Tensile Strength
  • Cross-Lapped Durability
  • Liquid Absorbency
  • Air Permeability
  • Ultra-Soft Handfeel

Finishing Treatments

  • Hydrophilic (Wicking)
  • Hydrophobic (Barrier)
  • Antibacterial / Mildew
  • Antistatic properties
  • Flame Retardant
  • Alcohol Resistant
  • Low-Lint / Lint-Free

Surface Patterns

  • Plain (Smooth)
  • Embossed Pearl
  • Apertured (Mesh)
  • Custom Wave Patterns
  • Hexagonal Textures
  • Custom Branding Logo

Packaging & Form

  • Jumbo Mother Rolls
  • Slitted Slit Rolls
  • Custom Core Diameter
  • Folded Sheets / Wipes
  • OEM / ODM Labeling
  • Retail Ready Packs
  • Industrial Cartons

End-to-End Private Label Support

We provide full-service product design and branding support. From choosing green materials to creating packaging artwork, our graphics and production teams help you launch retail-ready items easily.

We manage low-rate pilot runs to test market viability before scaling up to monthly high-volume contracts.

Start Your Custom Project

Why Choose Alian Customization

  • Zero Binder Spunlace: Clean, chemical-free bonding processes.
  • Flexible MOQ: Low MOQ boundaries for customized prototype validation.
  • Global Compliance: Formulations that align with FDA, REACH, and RoHS.
  • Dedicated Project Team: Application engineers assigned to track your product development path.